The natural gas liquefaction process is the key component in lng plants in terms of cost, complexity, and operational importance. Liquefied natural gas is gas that has been cooled to 260f 160c and converts to a liquid state. Liquefaction enables natural gas that would otherwise be stranded to reach major markets. However, liquefied natural gas lng is playing an increasing important role in the worlds gas supply. With an increasing feed gas pressure, the whole liquefaction process from feed to lng demands less work, but the overall process efficiency is reduced due to. The majority of the gas is delivered via pipelines to local markets.
A nominal 1 million tonney train comprises only 2 compressor packages and 8 major equipment items. They are deployed across the world on plants of all sizes, from worldscale baseload facilities down to facilities that produce much smaller quantities of lng for local use. A good understanding of design and operational requirements and efficiencies of natural gas liquefaction systems is essential for the success of the gas liquefaction plant. Whether a country is a potential exporter or importer of natural gas, this. Zr lng tm natural gas liquefaction process for flng. Liquefaction process evaluation liquefied natural gas. Pdf processing of natural gas sweeting, dehydration. By an expansion process from which work is obtained. The earth has enormous quantities of natural gas, but much of it is in areas far from where the gas is needed. However, lng production is an energy and cost intensive process because of the huge power requirements for compression and refrigeration. Precooling strategies for efficient natural gas liquefaction. Higher efficiency is indicated by the closeness of space between the refrigerant and the natural gas curves as reported by rivera et al. Microlng is ready to design and produce the natural gas processing equiment that you need for your project. Natural gas is condensed to a liquid by cooling it to about 260f 162c.
Among ng liquefaction technologies used in the industry, single mixed refrigerant, dual mixed refrigerant dmr, and the nitrogen expansion liquefaction process have been considered for flng on account of its space limitations and higher safety standards. It does not promote any specific business model, but rather promotes better understanding of the stakeholders shared aims in developing natural gas and liquefied natural gas lng projects and opening markets for lng trade. The cooling duty generated by the expansions is transferred through brazed aluminium heat exchangers bahx to the natural gas, eventually allowing its liquefaction. Optimized cascade process conocophillips lng technology. The mr fraction that condenses in the intermediate compression stage is also introduced in the cold box to contribute to the refrigeration process. Outline 2 tgtc 2014 642014 introduction expander processes for natural gas liquefaction proposed process schemes for flng basis for process evaluation and comparison result and discussion. The liquefaction is critical process for liquefying natural gas ng into lng. Inlet gas treating ngl recovery liquefaction ngl fractionation lng storage fuel propane storage butane storage condensate storage makeup fuel lng propane butane typical 2train lng plant gas liquid gas gathering train 2 9 mtpa 1. The methods we use to integrate the technologies result in a lower cost and maximum efficiency of the overall lng plant.
Your premier source for natural gas liquefaction equipment. Ammonia precooling increases the lng plant capacity without increasing the size and cost of the major components of the liquefaction plant the cold box, gas. The process begins with the pretreatment of a feedstock of natural gas entering the system to remove impurities such as h 2 s, co 2, h 2 o, mercury and higherchained hydrocarbons. Natural gas liquefaction is an energy intensive process where the feed is cooled from ambient temperature down to cryogenic temperatures. When the concept of our organization as an lng import facility began to take shape in 2002, we did not expect that, years later, a 180degree shift in u. Liquefied natural gas is natural gas, primarily composed of methane, which has been converted to liquid form for ease of storage and transport. Reducing the amount of work done on the refrigerant can increase the efficiency of the heat exchange in the natural gas liquefaction process. As various types of liquefaction processes can be differentiated by their energy efficiency and equipment requirements, the energy requirement and cost of a liquefaction process have to be considered simultaneously to find the optimal process for a. Liquefaction process evaluation for floating lng maya kusmaya, trondheim 2014. In the early 2000s, freeport lng was founded through entrepreneurial spirit and keen business sense.
Natural gas is transported on specially designed ships as liquefied natural gas lng. Strategies for process and size selection of natural gas. The attached copy is furnished to the author for internal noncommercial research and education use, including for instruction at the authors institution and sharing with colleagues. Early lng liquefaction plants initially constructed in remote corners of the world where high infrastructure development costs, complex supply logistics, and abundant supply of virtually free natural gas feedstock from dedicated project hydrocarbon resources drove process configurations. Dynamic simulation of liquefied natural gas processes. The lowest precooling temperature for a specific configuration depends primarily on the refrigerant composition and the lowest pressure at which it boils. Michael choilng basics for petroleum engineers society of. The choice of liquefaction cycle will have a signiicant impact on the eficiency of the plantnamely, its cost in kilowatts per gallon to operate. Natural gas liquefaction an overview sciencedirect topics. The liquefaction of gases is a complicated process that uses various compressions and expansions to achieve high pressures and very low temperatures, using, for example, turboexpanders. The removal of these impure substances prevents ice from forming during the subsequent liquefaction process. Liquefin dual mixed refrigerant technology air liquide. The composition of each of the mixed refrigerant cycles can be optimized to improve heat exchange in the natural gas liquefaction process. This research is considered as an introduction for designing a natural gas processing plant it concerns with natural gas processing systems sweeting, dehydration, fractionation, liquefaction and recovery as an example for natural gas processing.
Although predominantly methane, the feed gas from the interior of oman also contains sour gases in oman mainly carbon. Pdf natural gas liquefaction technologies an overview. Therefore, a major challenge in the lng industry is to improve. Already, approximately 30% of the worlds energy demand is met with natural gas. The liquefaction process is regarded as primary among all topside systems in liquefied natural gas floating, production, storage, and offloading lng fpso applications.
Natural gas liquefaction simplified lng plant block diagram. Feedgas need to be recompressed before liquefaction. The liquefaction process requires the natural gas to be cooled using various methods of cryogenic processes and also be depressurized to. However, optimization of liquefaction processes is greatly complicated by the inherently complex thermodynamic behavior of. The volume of the liquid is 600 times smaller than the gaseous form. Lng liquefaction process flow diagram free pdf file sharing. Pdf design and optimization of natural gas liquefaction. Specifically, we look at the lng liquefaction process, the mechanical integrity of the coil wound heat exchanger cwhe, and the impact of vessel motion on. Smallscale liquefied natural gas lng plants guide ge. Mixed refrigerant processes were subsequently adopted for the commercial liquefaction of natural gas nearly 40 years ago. An article on overview of liquified natural gas lng process.
Robust simulation and optimization methods for natural gas. Evaluation of natural gas liquefaction processes for floating. This study focuses on the strategies for process and size selection of various natural gas liquefaction processes by economic based optimization. This information paper describes the process used to produce and ultimately deliver lng to consumers. In the process of oil production, natural gas was flareda wasteful practice that adds carbon dioxide to the atmosphere. The linde liquefaction process, which depends solely on throttling expansion, is shown in fig. Natural gas liquefaction cycles liquefaction cycles. Liquefaction process an overview sciencedirect topics. Liquefication is required to achieve the natural gas transport over the seas where laying pipelines is not feasible technically and.
The liquefaction of natural gas using a mixed refrigerant process was first proposed by kleemenko in 1959 50. Acid gas recovery dehydration liquefaction n2 removal and lique. Systems are available in all sizes with a wide range of options to meet your production requirements. Zr lng tm natural gas liquefaction process for flng flng facilities are typically space and weight constrained. Americas opportunity and advantage november 2016 page 4 the level of planned and proposed facilities for natural gas liquefaction the process of cooling natural gas into liquid form to make it transportable for export far exceeds projected global demand. Lng must be turned back into a gas for commercial use and this is done at regasification plants. To move this cleanerburning fuel across oceans, natural gas must be converted into liquefied natural gas lng, a process called liquefaction. Optimization of natural gas liquefaction process request pdf. Modelling and simulation of natural gas liquefaction process.
Innovations in natural gas liquefaction technology. Liquefaction of natural gas is an energyintensive process requiring specialized cryogenic equipment, and is therefore expensive both in terms of operating and capital costs. In an lng process, the cooling and liquefaction of the natural gas takes place in one or more heat exchangers, depending on the cycle selected. Globally, liquefied natural gas lng has drawn interest as a green energy source in comparison with other fossil fuels, mainly because of its ease of transport and low carbon dioxide emissions.
And, like methane, lng is odorless, colorless, noncorrosive, and nontoxic. Modelling and simulation of natural gas liquefaction process 217 2. The liquefaction of air is used to obtain nitrogen, oxygen, and argon and other atmospheric noble gases by separating the air components by fractional. Process of liquefaction the natural gas that is used to meet power, commercial and domestic needs throughout the world is over 90% pure methane, the lightest occurring hydrocarbon with the lowest carbon footprint. Liquefied natural gas lng is natural gas predominantly methane, ch4, with some mixture of ethane c2h6 that has been converted to liquid form for ease and safety of nonpressurized storage or transport. Liquefaction results when a gas is cooled to a temperature in the twophase region. Carbon dioxide co2 is absorbed and removed from natural gas with an amine absorber acid gas removal or agr and remove water using an adsorbent. Natural gas exists in nature under pressure in rock reservoirs in the earths. Pdf the liquefaction process is the critical segment of the lng value chain and liquefaction train is is the core of the liquefaction process. Different liquefaction cycles exist depending on the application, with dual mixed refrigerant processes normally considered for the largescale production of lique. Risk and efficiency analysis of dual mixed refrigerant. It is the most readily available hydrocarbon source with the lowest air pollution potential.
1251 43 887 97 1466 897 1320 925 1502 667 546 666 501 976 484 122 638 161 1202 1346 351 162 954 1484 345 977 934 828 582 723 1019 388 784 761 490 94 480 1331 235 1410 1251 610 1490 1113